Technical Specification 

HFS660

Document Revisions #

Rev. Date Autor Revision Information
0 2024/05/15 KS Inital Version

Introduction #

5-Axis dual end-effector robots designed for use in substrate handling and semiconductor manufacturing environments.

Configuration #

  • Side mount compatible.
  • External control box, PSU.
  • Maximum reach.
    • 742 mm (HFS660)
  • Safe envelope (diameter).
    • 660 mm (HFS660)
  • Vertical travel
    • 350 mm (HFS660)

Features #

  • Brushless servo motors. Absolute encoders.
  • External/Internal battery for encoders power backup.
  • Comprehensive software tools and utilities.
  • Handles radial stations only.
  • Standard RS-232 and TCP/IP interface communication.
  • Compliance with Semi S2 and other industry safety standard.

Specification #

  • Units - Inches
  • Resolution
    • T - 0.01 °
    • R/R2 - 0.0254 mm (0.001 Inch)
    • Z - 0.0254 mm (0.001 Inch)
    • X - 0.0254 mm (0.001 Inch)
  • Repeatability
    • Unidirectional - +/- 0.025 mm
    • Bidirectional - +/- 0.050 mm
  • Range of Motion (Robot Units)
    • T - >360 Degrees (-25 000 to 25 000)
    • R/R2 - 900 mm (-22 165 to 22 165)
    • Z - 350 mm (0 to 13 780)
  • Maximum Velocity (Robot Units)
    • T - 420 °/s (36 000 /s)
    • R/R2 - 1900 mm/s (75 000 /s)
    • Z - 500 mm/s (20 000 /s)
  • Payload
    • 300 mm (12 in) wafers
    • Max 0.455 kg (1 lbs.)
  • Weight - 122kg (270 lbs.)
  • Reliability
    • MTBF > 60 000 hours
    • MCBF > 10 000 000 cycles

Software #

  • Motion Control Framework
    • Robust Servo algorithm.
    • Powerful programming language.
    • Custom Macro compatible.
  • Robot Control Center
    • Modern Utility Interface with station editing and tester.

Interfacing #

  • Mounting Surface
    • Mounting Screws
    • Leveling Screws
    • See Appendix A for Layout
  • I/O Panel
    • All connectors on panel.
    • Vacuum Fittings too.
  • Communication Protocol
    • ASCII Based RS-232 or TCP/IP
  • Power Requirements
    • 100-240 VAC
    • 50-60 Hz
  • EMO Safety

Compliances #

  • Safety - Semi S2
  • Cleanliness - ISO Class 1 (At substrate handling level.)

Maintenance #

  • Operating Environment
    • Ambient Temperature - 5°C to 40°C (41°F to 104°F)
    • Humidity - 5% to 90% non-condensing
  • Storage/Transportation
    • Temperature - -25°C to 55°C
    • Humidity - 5% to 90% non-condensing
    • Equipment should be shipped and stored in manufacturer-supplied packaging.
    • Must always be stored or shipped upright in a clean, dry, condensation free environment.
  • Recovering from EMO
    • Restore secure environment.
    • Restore power to motors.
    • Enable Servo.
  • Maintenance Parts List
    • Belts
    • Cleanroom Grease
    • Brackets
    • End Effector

Appendices #

Appendix A - HFS660 Mounting/Layout #

Mounting Layout Top Layout Bottom

Appendix C - I/O Panel #

To Do : Updated IO Panel

Appendix D - I/O Panel Table #

# Type Description # Type Description
1 LED Motor Power 10 Connector I/O
2 LED Logic Power 11 Connector Lan
3 LED Encoder Power 12 Connector Teach Pendant
4 LED Running 13 Connector E-Stop
5 LED Warning 14 Fitting Vacuum Fitting
6 LED Error 15 Display Vacuum Display
7 Fan Exhaust Fan 16 Button Brake Release
8 Connector Host 17 Connector External Battery
9 Connector Extension 18 Connector Power Entry

Appendix E - RS-232 Pinout #

RS232

Pin ID Signal Description Pin ID Signal Description
1 N/C 6 N/C
2 RS232 Rx Receive Data 7 N/C
3 RS232 Tx Transmit Data 8 N/C
4 N/C 9 N/C
5 GND Ground

N/C = Not Connected

Appendix F - User IO Pinout #

IO

Pin ID Signal Pin ID Signal
1 In 1+ 11 In 1-
2 In 2+ 12 In 2-
3 In 3+ 13 In 3-
4 In 4+ 14 In 4-
5 In 5+ 15 In 5-
6 N/C 16 N/C
7 Out 1+ 17 Out 1-
8 Out 2+ 18 Out 2-
9 Out 3+ 19 Out 3-
10 N/C 20 N/C

N/C = Not Connected

Appendix G - Opto-Isolated Digital Input Diagrams #

DOI DIO

Appendix H - Opto-Isolated Digital Output Diagrams #

DIO DOI